P0138 on a 2022 Ford Explorer
Post-Cat O2 Sensor High Voltage (Bank 1 Downstream)
P0138 on a 2022 Ford Explorer indicates post-cat o2 sensor high voltage (bank 1 downstream). It usually stays drivable short-term but should be diagnosed promptly. The most common cause is failed bank 1 downstream o2 sensor (stuck high) (typically $150–$450). Confirm the root cause before replacing parts.
What does P0138 mean on a 2022 Ford Explorer?
P0138 is set when the downstream (post-catalyst) oxygen sensor on Bank 1 reports a voltage above the calibrated maximum (typically above 1.0 V) for an extended period. The downstream sensor normally sits at a relatively steady 0.6–0.8 V because the catalyst smooths the rich/lean oscillation it sees coming in. A reading stuck above 1.0 V is either a genuine very-rich condition reaching the catalyst, a shorted signal wire, or a failed sensor biased high.
This guide covers P0138 across the 2020-2024 Ford Explorer generation — the symptoms, causes, and diagnostic steps below apply to every model year from 2020 through 2024.
Is it safe to drive a 2022 Ford Explorer with P0138?
In most cases a 2022 Ford Explorer stays drivable for short trips with P0138 active, but diagnose and repair it promptly. This is a low-severity code — ignoring it can lead to further damage or a failed emissions test.
What are the symptoms of P0138 on a 2022 Ford Explorer?
- Check Engine Light is illuminated
- Possible mild reduction in fuel economy
- Often no drivability symptoms at all
- Vehicle may fail emissions / smog testing
- Sometimes accompanied by P0172 (rich Bank 1)
What causes P0138 on a 2022 Ford Explorer?
| Cause | Likelihood | Estimated repair (USD) |
|---|---|---|
| Failed Bank 1 downstream O2 sensor (stuck high) | Most common | $150–$450 |
| Shorted-to-power O2 signal wire (sensor reads max) | Common | $80–$350 |
| Genuine rich condition reaching the catalyst (leaking injector, FPR) Address the rich condition; the sensor is correctly reporting it. | Common | $150–$1,200 |
| Damaged sensor connector — corrosion biasing the signal | Common | $30–$200 |
| Internal sensor short due to contamination | Occasional | $150–$450 |
| Coolant or oil in the exhaust (head gasket / valve seals) | Rare | $1,200–$3,500 |
How to diagnose this on a 2022 Ford Explorer
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Determine whether the reading is real or sensor-reported
Read fuel trims at idle and 2500 RPM. If Bank 1 LTFT is around −10 % or worse (the ECM pulling fuel out), the engine is genuinely running rich and the downstream sensor is correctly reporting it. If LTFT is near zero, the engine is fine and the sensor or its wiring is the problem.
Tools: Scan tool with fuel trim PIDs
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Inspect for shorted signal wire
Disconnect the Bank 1 downstream O2 sensor. With the connector unplugged and the key on, scan-tool voltage on the signal wire should fall to bias voltage (0.4–0.5 V). If voltage stays high (above 1 V), the signal wire is shorted to power somewhere between the sensor and the PCM.
Tools: Scan tool, Multimeter
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Verify with a known-good sensor
The downstream sensor is essentially a slow O2 sensor that should not switch rapidly. If a known-good sensor (or the Bank 2 downstream sensor if equipped) reads correctly while the Bank 1 downstream sticks high, the Bank 1 sensor is bad.
Tools: Scan tool with sensor swap capability
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Inspect for fuel contamination of the catalyst
If a separate rich-running fault (P0172, stuck injector) has been present for months, fuel may have entered the catalyst and altered its oxygen-storage behavior — which the downstream sensor sees as a chronic rich signal. This requires the rich cause fixed AND likely catalyst replacement.
Tools: Diagnostic history review
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Check for exhaust system damage
Look for any damage to the exhaust between the catalyst and the downstream sensor that could let oil mist or coolant into the exhaust stream. Coolant entering the exhaust (head gasket, cracked head) creates rich-mimicking sensor readings.
Tools: Visual inspection, Coolant pressure tester
NHTSA complaints & recalls for the 2022 Ford Explorer
Owner-reported safety complaints and official recalls filed with the U.S. National Highway Traffic Safety Administration for the 2022 Ford Explorer. Use these to gauge how common a problem is on your specific vehicle before you start chasing Ford Explorer diagnostics.
- POWER TRAIN 59
- ENGINE 24
- UNKNOWN OR OTHER 47
- ELECTRICAL SYSTEM 35
- BACK OVER PREVENTION 21
23 active recalls
- FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY:FILLER PIPE AND CAP Feb 2022
Ford Motor Company (Ford) is recalling certain 2022 Explorer and Lincoln Aviator vehicles. The fuel filler tube may detach during a crash. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 301, "Fuel System Integrity."…
NHTSA campaign 22V088000 - STRUCTURE:FRAME AND MEMBERS Jun 2022
Ford Motor Company (Ford) is recalling certain 2022 Lincoln Aviator and Ford Explorer vehicles. The engine rails may have been improperly heat-treated. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard numbers 208, "Occupant C…
NHTSA campaign 22V454000 - FUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS Sep 2022
Ford Motor Company (Ford) is recalling certain 2022 Explorer and Ranger vehicles equipped with 2.3L engines. The fuel line may be loose due to improper tightening of the fuel line connection.…
NHTSA campaign 22V685000 - BACK OVER PREVENTION: SENSING SYSTEM: CAMERA Jan 2023
Ford Motor Company (Ford) is recalling certain 2020-2023 Explorer, Lincoln Aviator, and 2020-2022 Lincoln Corsair vehicles equipped with a 360-degree camera. The video output may fail, preventing the rearview camera image from displaying.…
NHTSA campaign 23V022000
How do I fix P0138 on a 2022 Ford Explorer?
- Replace the Bank 1 downstream O2 sensor with an OEM part
- Repair shorted-to-power O2 signal wire
- Address underlying rich condition (P0172) first if present
- Clean or replace corroded O2 sensor connector
- Repair coolant or oil entry into the exhaust (root cause)
About the 2020-2024 Ford Explorer
The 2020-2024 Ford Explorer was commonly sold with the following powertrains: 2.3L EcoBoost I4, 3.5L V6, 3.0L EcoBoost V6. Common trims include Base, XLT, Limited, ST, Platinum.
What the downstream O2 sensor actually does
Unlike the upstream sensor, which feeds closed-loop fuel control, the downstream sensor’s main job is to monitor catalyst efficiency. It also provides a slow secondary fuel-trim correction. A properly functioning catalyst smooths the rich/lean oscillation coming from the engine — so the downstream voltage normally hovers steadily around 0.6–0.8 V instead of switching.
P0138 means that smoothing is gone and the post-cat reading is biased high — either the cat is gone, the engine is running rich, or the sensor itself is misreading.
P0138 with no other rich codes
This pattern usually points at the sensor or its wiring rather than a fuel system problem. A genuine rich condition severe enough to peg the downstream sensor at >1 V would also set P0172. P0138 alone with normal fuel trims is the textbook “downstream sensor has failed” pattern.
When P0138 reflects a real fuel problem
If P0138 sets alongside P0172 (system too rich), P0171 (lean) with heavy intake leak, or recent fuel-injector work, the sensor is likely correct and the fueling is at fault. Replacing the sensor without fixing the upstream condition will result in P0138 returning within days.
P0138 on a 2022 Ford Explorer: frequently asked questions
What does diagnostic trouble code P0138 mean on a 2022 Ford Explorer?
P0138 is set when the downstream (post-catalyst) oxygen sensor on Bank 1 reports a voltage above the calibrated maximum (typically above 1.0 V) for an extended period. The downstream sensor normally sits at a relatively steady 0.6–0.8 V because the catalyst smooths the rich/lean oscillation it sees coming in. A reading stuck above 1.0 V is either a genuine very-rich condition reaching the catalyst, a shorted signal wire, or a failed sensor biased high.
What are the symptoms of P0138 on a 2022 Ford Explorer?
Check Engine Light is illuminated. Possible mild reduction in fuel economy. Often no drivability symptoms at all. Vehicle may fail emissions / smog testing. Sometimes accompanied by P0172 (rich Bank 1)
What causes P0138 on a 2022 Ford Explorer?
Failed Bank 1 downstream O2 sensor (stuck high) (most-common). Shorted-to-power O2 signal wire (sensor reads max) (common). Genuine rich condition reaching the catalyst (leaking injector, FPR) (common). Damaged sensor connector — corrosion biasing the signal (common). Internal sensor short due to contamination (occasional). Coolant or oil in the exhaust (head gasket / valve seals) (rare)
Is it safe to drive a 2022 Ford Explorer with P0138?
In most cases a 2022 Ford Explorer stays drivable for short trips with P0138 active, but it should be diagnosed and repaired promptly — this is a low-severity code. Ignoring it can lead to further damage or a failed emissions test.